Nanine Flooring August 16th, 2017 - 22:09:14
With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesn`t necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.
One drawback is that this type of floor requires special hanger systems designed for the joists, to enable them to be hung from each other or against beams/bearing walls. Manufactured joists are becoming a popular flooring system, for they are relatively cheap, reduce labour time and provide adequate support. However, builders need to familiarize themselves with its installations, for poor installation can cause severe structural damage to the joists. A good example is a three point, center bearing joist, left with the top chord uncut, which can potentially fail or pull apart, over the center bearing point.
The manufactured joist, which is a relatively new product, is often manufactured from low cost materials in the shape of an I beam, similar to steel beams in larger buildings. What this means is that the joist is constructed with a thicker top and bottom edge, and generally interlocking aspenite vertically spanning between the two. These systems are very strong, often capable of spanning the entire width of the building.
The third variable is installation costs. Our engineered product has labor savings over our solid wood product because it is pre-sanded and milled to tighter tolerances. It is also prefilled in the holes and has next to zero waste. On the other hand you may have a little more in cost of gluing it down in addition to nails, but this is just a step in direction of better quality and peace of mind during the install.