Lundy Flooring July 26th, 2017 - 18:48:22
With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesn`t necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.
One drawback is that this type of floor requires special hanger systems designed for the joists, to enable them to be hung from each other or against beams/bearing walls. Manufactured joists are becoming a popular flooring system, for they are relatively cheap, reduce labour time and provide adequate support. However, builders need to familiarize themselves with its installations, for poor installation can cause severe structural damage to the joists. A good example is a three point, center bearing joist, left with the top chord uncut, which can potentially fail or pull apart, over the center bearing point.
For the second variable here is a controversial opinion: we do not end match our flooring which means there is no tongue and groove on the ends of the planks. Since we recommend our floor be glued down we say this is an unnecessary expense for the customer. End matching reduces the yield in production and raises labor costs. Most end match profiles are milled so loosely that they really don`t hold the floor in place anyway. The biggest benefit to the installer is that the plank can be cut in half in any place and reused anywhere without have to mate up to a complementary tongue or groove since the end is just square cut. This means all end trim pieces or any waste can be reused. Therefore on our engineered flooring product the waste factor is virtually nothing unless there are angles or radiuses to work around. We also help with waste factor by usually supplying a random width product so when one gets close to the end of a room they can plan the width combination patterns out to not have to rip much off the last row.
Dust, grit and moisture are gifts of nature and we all have to deal with them. Grit which stems from sand or dirt being tracked from the outdoors on the surface works like sandpaper on the floor finish. Dust mites, balls and the like are merely pulverized bits of dirt which in essence acts in the same way as grit over the long haul on your floors. Once your floor finish gets damaged grit and dust left on the surface tend to discolor the hardwood while being ground into the surface pores with each step made on top of it like a hammer pounding stroke after stroke.