Lundy Flooring July 20th, 2017 - 21:07:20
If your price-point is not even in the same zip code, maybe it is in a different state, start shopping other options. For example if you are in the $1-2/sf range look at the deep discounters or laminate options. The FSC certified 12mm exterior birch plywood that we use to manufacturer the engineered flooring costs us that much alone, not counting all the other labor and materials.
Carpet is probably the most common floor covering that is used in residential homes. It comes in a wide variety of colors and textures. Carpet consists of woven fibers, which protrude upwards, glued or woven into a foam or jute backing. Often an underpad of pressed foam is installed below it or the backing can be integral with the carpet, adding to the softness and providing a much more comfortable surface for walking on. Carpet is installed by either gluing the carpet to the sub-floor, or the use of carpet tack around the perimeter. A good carpet will has a close weave, which will not show the backing material when separated. To reduce project costs, some contractors will opt to install a high quality underlay, with a low or medium quality carpet. This provides the soft surface, with equal durability, giving the homeowner the benefits of high quality carpet, at a reduced cost.
With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesn`t necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.
Most commonly installed are interlocking sheathing panels. This type of sheathing is generally 5/8" thick, and manufactured as either plywood or aspenite (commonly referred to as "chipboard") in 4` x 8` sheets. The sheets come with the long edges designed to interlock with a tongue on one edge, and a grove on the opposing edge. They are installed by simply pushing or pounding the sheets together, and nailing or screwing them to the joist work, in the same manner as raw sheathing. It is often the cheapest to install.