Orlene Flooring July 19th, 2017 - 19:36:46
With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesn`t necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.
Carpet is probably the most common floor covering that is used in residential homes. It comes in a wide variety of colors and textures. Carpet consists of woven fibers, which protrude upwards, glued or woven into a foam or jute backing. Often an underpad of pressed foam is installed below it or the backing can be integral with the carpet, adding to the softness and providing a much more comfortable surface for walking on. Carpet is installed by either gluing the carpet to the sub-floor, or the use of carpet tack around the perimeter. A good carpet will has a close weave, which will not show the backing material when separated. To reduce project costs, some contractors will opt to install a high quality underlay, with a low or medium quality carpet. This provides the soft surface, with equal durability, giving the homeowner the benefits of high quality carpet, at a reduced cost.
For the second variable here is a controversial opinion: we do not end match our flooring which means there is no tongue and groove on the ends of the planks. Since we recommend our floor be glued down we say this is an unnecessary expense for the customer. End matching reduces the yield in production and raises labor costs. Most end match profiles are milled so loosely that they really don`t hold the floor in place anyway. The biggest benefit to the installer is that the plank can be cut in half in any place and reused anywhere without have to mate up to a complementary tongue or groove since the end is just square cut. This means all end trim pieces or any waste can be reused. Therefore on our engineered flooring product the waste factor is virtually nothing unless there are angles or radiuses to work around. We also help with waste factor by usually supplying a random width product so when one gets close to the end of a room they can plan the width combination patterns out to not have to rip much off the last row.
In this article we will be discussing several different categories of wood flooring. Solid wood flooring is one board with no glued up laminations; it is basically wood board that has been sized and profiled to a certain dimension. Engineered flooring has a on the top whatever species and texture you want, and this is glued to a plywood backer on the bottom. Engineered is still all wood but is made with multiple layers that are laminated for better stability and dimensional accuracy. Floors that we will not cover here are laminates or any composite products which are often not wood entirely through the plank or may be made with a photo printed surface. We also will not cover vinyl, carpet, stone, or tile.