Aveline Flooring February 02nd, 2017 - 11:18:16
With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesn`t necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.
For the second variable here is a controversial opinion: we do not end match our flooring which means there is no tongue and groove on the ends of the planks. Since we recommend our floor be glued down we say this is an unnecessary expense for the customer. End matching reduces the yield in production and raises labor costs. Most end match profiles are milled so loosely that they really don`t hold the floor in place anyway. The biggest benefit to the installer is that the plank can be cut in half in any place and reused anywhere without have to mate up to a complementary tongue or groove since the end is just square cut. This means all end trim pieces or any waste can be reused. Therefore on our engineered flooring product the waste factor is virtually nothing unless there are angles or radiuses to work around. We also help with waste factor by usually supplying a random width product so when one gets close to the end of a room they can plan the width combination patterns out to not have to rip much off the last row.
Most commonly installed are interlocking sheathing panels. This type of sheathing is generally 5/8" thick, and manufactured as either plywood or aspenite (commonly referred to as "chipboard") in 4` x 8` sheets. The sheets come with the long edges designed to interlock with a tongue on one edge, and a grove on the opposing edge. They are installed by simply pushing or pounding the sheets together, and nailing or screwing them to the joist work, in the same manner as raw sheathing. It is often the cheapest to install.
We personally do not care for prefinished flooring due to installation problems associated with it, so our product requires site applied finish. This means that your floor finish if site applied will be easier to sand and refinish than a prefinished floor. Also you do not have to deal with that micro bevel groove between each board that tends to fill up with dust and crumbs. Most prefinished hardwood floors really can`t be refinished easily. To sand it off means that the wear layer has to be thicker than the height of the nails and have room to sand off the micro bevel between boards; that amounts to a lot of sanding. You also will not be able to spot sand or touch up parts of the floor.