Aveline Flooring August 19th, 2017 - 21:51:39
The third variable is installation costs. Our engineered product has labor savings over our solid wood product because it is pre-sanded and milled to tighter tolerances. It is also prefilled in the holes and has next to zero waste. On the other hand you may have a little more in cost of gluing it down in addition to nails, but this is just a step in direction of better quality and peace of mind during the install.
Raw sheathing comes in 4`x8` sheets, most often installed as 3/4" thick plywood panels. This type of sheathing is adequate for spanning joist work spaced up to 24" apart. The sheathing is lain with the joints staggered in such a matter, that no two edge joints line up with adjoining sheets. It is very easy to install, requiring the least amount of labour. The sheets are fastened with either 1-1/2" flooring screws, or 2-1/2" nails, spaced about 8" apart. Although not required, it is a good idea to provide backers or supports under the joints, between sheets which run perpendicular to the framed floor assembly.
With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesn`t necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.
Did you see a picture that you like and now you have the bug that you want that special floor? The good news is that it could probably be made for you, but before you go a long ways down the path of choosing which floor you want and requesting a display room full of samples, ask about some price ranges. There is a common misconception that since reclaimed wood is supposedly salvaged it should be cheaper than virgin wood floors. If you are buying a quality kiln dried and precision milled product, generally that is not the case. The only cost savings would be if you found some scraps or did some salvage work yourself, you might save some costs. For example you might find a gym floor or planks out of a barn hay loft that you want to nail down on your floor. The material might have been next to free, but how much time are you going to have in making it usable and pulling nails? Are the results what you want?