Lundy Flooring July 15th, 2017 - 18:55:40
For the second variable here is a controversial opinion: we do not end match our flooring which means there is no tongue and groove on the ends of the planks. Since we recommend our floor be glued down we say this is an unnecessary expense for the customer. End matching reduces the yield in production and raises labor costs. Most end match profiles are milled so loosely that they really don`t hold the floor in place anyway. The biggest benefit to the installer is that the plank can be cut in half in any place and reused anywhere without have to mate up to a complementary tongue or groove since the end is just square cut. This means all end trim pieces or any waste can be reused. Therefore on our engineered flooring product the waste factor is virtually nothing unless there are angles or radiuses to work around. We also help with waste factor by usually supplying a random width product so when one gets close to the end of a room they can plan the width combination patterns out to not have to rip much off the last row.
Most commonly installed are interlocking sheathing panels. This type of sheathing is generally 5/8" thick, and manufactured as either plywood or aspenite (commonly referred to as "chipboard") in 4` x 8` sheets. The sheets come with the long edges designed to interlock with a tongue on one edge, and a grove on the opposing edge. They are installed by simply pushing or pounding the sheets together, and nailing or screwing them to the joist work, in the same manner as raw sheathing. It is often the cheapest to install.
Installing interlocking floor tiles is a much easier and user friendly process. They are designed to clip together, eliminating the need for measuring spaces and also leaving room for the tiles to settle. Each tile is surrounded with divots that lock to the other interlocking floor tiles. They clip together easily, much like a jigsaw puzzle, and allow a perfect seamless finish. If a mistake is made while installing the interlocking tiles, it is easy to fix. Simply pull them apart and start over. As no adhesive is generally used, they do not need to be pried up, risking damage to the floor.
With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesn`t necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.